The Carrossel machine is aptly named for its central axis, around which
carts circulate through various stages of the production process. Designed to accommodate three or four independent carts, this machine is tailored for manufacturing a diverse range of products.
Optimized for the sequential production of parts in large volumes, the Carrossel machine boasts an increase in productivity of up to 20% compared to its counterparts. It features five distinct stations—oven, pre-cooling, cooling, loading/unloading, and standby—each operating independently to minimize downtime. This design allows each arm to operate at a different station simultaneously.
Enhancements to the Carrossel machines include optional accessories like the gas flow meter, which integrates seamlessly with the machine’s control software. This addition provides detailed records of gas consumption by cycle, number of parts produced, and weight of material processed.
Another innovative feature is the Rotoline Wireless Temperature Control (RWTC) system. This system establishes a standard behavior to achieve the optimal oven temperature, ensuring the parts are formed with consistent quality and repeatability. By self-adjusting the oven time based on temperature rather than a preset duration, the RWTC system mitigates the impact of external temperature variations, such as ambient temperature, and reduces gas consumption to the minimum required for part manufacturing.
The Carrossel machine is available in a variety of sizes to suit different production needs.
MACHINE
DIMENSIONS
CR 2.60
HA
3900 mm
153,5 in
CA
13600 mm
535 in
PA
9440 mm
372 in
Ø OVEN
2700 mm
106 in
* Measurements are approximate and may be adjusted by the manufacturer.
STRAIGHT ARM G3
LOAD CAPACITY
1200 Kg / 3100 Lb
1170 mm
46 in
2540 mm
100 in
OFFSET ARM "C" G3
LOAD CAPACITY
800 Kg / 1800 Lb
1830 mm
72 in
2400 mm
94 in
BRAÇO OFFSET “L” G3
LOAD CAPACITY
1000 Kg /2200 Lb
2050 mm
81 in
2150 mm
85 in
The equipment is designed with a high capacity air recirculation system (equipped with start and speed control by variable frequency drive) and heating system with high efficiency for every cycle. The carts can be equipped with “Central” arm (STRAIGHT) or optional Offset arms ("C" or "L"). Gearmotors and variable frequency drives allows axis speed adjustment in any rotation direction.
See below a small sample of the variety of products that can be manufactured by the rotational molding process.
Rotoline is a global supplier of Rotational Molding Machines with one of the highest quality standards. Currently, it has machines installed on 5 continents.
MACHINES
ROTOLINE BRASIL
ROTOLINE USA
ROTOLINE EUROPE
The Cooling System is composed by fans with high performance propellers with large flow rate and low noise levels.
They are equipped with spray nozzles ring system programmable in the recipe, the "Air Assist" uses water + compressed air.
Ideal for sequential production of parts in large quantities, it exhibits higher productivity compared to other machines.
